Probe into the problem of ink sticking on the water roller
the dirty printing plate is divided into full plate large area dirty and local dirty, and the reasons are various. Improper adjustment of the pressure between the water glue roller and the printing plate, improper ink adhesion of the water glue roller, improper proportion of wetting liquid, improper spreading of the printing plate liner paper, quality problems of the printing plate itself, etc., are easy to make both sides of the printing plate dirty. During the printing process, sometimes there is a problem that both sides of the offset plate are dirty. The following is an analysis of the reasons for the dirt on both sides of the printing board tensile testing machine
uneven water roll
when adjusting the contact pressure of the water supply roll to the water channeling roll, we must pay attention to the symmetry of the direction of the eccentric bearing, otherwise it will lead to the non parallelism of the water roll with the plate cylinder and the water channeling roll, and the flannelette of the water channeling roll is easy to be pushed into a spiral shape by the axial force, so the water delivery cannot be uniform. If the eccentric adjustment at both ends of the water roller is asymmetric, the pressure of the water roller will be uneven, and the side of the printing plate will be easy to get dirty. Therefore, when testing the pressure of the water roller, you can measure several places, not only at both ends, but also in the middle
in addition to accurately adjusting the contact pressure of the water roller, the daily reasonable maintenance of the water roller is also very important
1. During the ordinary offset printing operation, the water roller should be kept clean and free of oil stains
2. The water roller fleece should be kept moist frequently, with a certain amount of moisture, and the emission of 50%~80%2 carbon oxide should be reduced at the same time
3. Clean the water roller regularly. If the water rubber roller can be cleaned, wash it. If there is too much oil stain and it cannot be cleaned, replace it with a new water wool jacket in time to prevent the printing plate from getting dirty. Another method can effectively prevent ink sticking on the water roller, that is, when printing, a small amount of hydrophilic colloidal substance Arabic gum is added to the bucket solution, which can effectively increase the hydrophilicity of the water roller. Use hydrophilic materials such as sponges to wipe away the emulsified oil stains in the bucket solution and adsorb the dirty ink on the surface of the water roller
the two ends of the water roller are thin and the middle is thick
when the water roller is processed and grinded on the lathe, because it is an elastomer, the two ends are under large force, there is vibration in the middle and the pressure is small, most of them have different degrees of shape errors of the two ends are thin and the middle is thick, and there is a gap at both ends, which is easy to get dirty. In addition, during sewing, the two ends of the water roller cover are stretched thin and thin, and the water at both ends is less absorbed, which is not enough to fill, but it is easy to wet the surface of the printing plate, causing dirt on both sides
Troubleshooting: the size of the cutting water glue fleece should be consistent with that of the water roller, and should not be too short. The tension of the sewing sleeve should be uniform, not too tight, and there must be room for closing, so as to avoid the involvement of Sony. In the future, it may also enhance the research and development of electrode materials and surrounding parts. The two ends of the roller sleeve are too thin and thin
the size of the printing plate lining is too small
in general, the lower side of the printing plate should be padded with paper. In order to avoid wetting the two sides of the printing plate padding, the horizontal size of the backing paper will be smaller than the printing plate size. However, the size of the backing paper is too small, which will cause insufficient pressure on both sides of the printing plate, resulting in poor contact between the printing plate and the water roller and dirty
Troubleshooting: when cutting the backing paper of the printing plate, the horizontal size should be controlled within the range of 10 ~ 20mm smaller than the printing plate. In order to prevent the backing paper from being damaged by water, a layer of earth forest or butter and engine oil can be coated on both sides of the backing paper. The reason that oil and water repel each other can be used to avoid wetting the backing paper and improve the use effect. If the liner paper of the drum is wet, it is easy to rust the shell of the drum
ink sticking at both ends of the water roller reduces the water transfer performance
if the moisture at both ends of the printing plate layout is controlled too little, it will cause ink sticking at both ends of the water roller due to insufficient water supply, causing dirt on both sides of the printing plate
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